Compressor Rebuild | HVAC Heating and Cooling Refrigeration

Compressor Rebuild

The compressor in an HVAC refrigeration system

Compressor Rebuild - This freshly rebuilt reciprocating compressor is destined for a large commercial chiller. Chillers chill water for air conditioning. Compressors compress refrigerant vapor and pump the compressed refrigerant to the condenser to be condensed into a liquid. It is an essential component of the refrigeration system.

The compressor provides compression which is an integral part of the refrigeration process. The old compressor was condemned for electrical burnout. The windings in the old one burned up and caused the circuit breaker to trip. (more…)

HVAC Centrifugal Compressors | HVAC Refrigeration

HVAC Centrifugal Compressors

Carrier Chiller w/Air Source Condenser

HVAC Centrifugal Compressors - Centrifugal compressors are used in many applications including pipeline transport of natural gas along with many other related applications including vapor compression refrigeration. These compressors have different operating limitations than the reciprocating compressor, the scroll compressor, and the rotary compressor.

They work in an operating range where it works efficiently however outside of this range, either the over or under that operating range is basically useless. Other issues make them not ideal for use in certain applications because of the operating range issues. (more…)

About Chilled Water Systems HVAC Hydronics

About Chilled Water Systems About Chilled Water Systems HVAC Hydronics - Chilled water systems are mainly used in large commercial HVAC air conditioning systems and industrial cooling applications although there are some residential and light commercial HVAC chilled water systems in use. Chilled water systems are popular because they use water as a refrigerant. Water is far less expensive than refrigerants. This makes them cost-effective, especially in commercial HVAC air conditioning applications. (more…)

Chilled Water Pipe Vibration Isolators | HVAC Piping

Chilled Water Pipe Vibration Isolators
Chilled Water Pipe Vibration Isolators - Vibration isolators protect the chilled water piping from receiving vibrations transmitted through the piping when the chillers are running. The vibrations can create problems not only for the chilled water piping but also for the building’s structure. The vibration isolators reduce or eliminate the vibrations that can be transmitted by the chillers. (more…)

Crankcase Heaters and Compressors | HVAC Refrigeration

Crankcase Heaters and Compressors | HVAC Refrigeration. Hello, I have a question about crankcase heaters and compressors. I am aware that they keep the refrigerant from saturating in the compressor when not running. However, if the refrigerant is R-22, it becomes saturated at approximately 40 degrees. We know the a/c is only operating at warm ambient temperatures. When it is off for the evening hours & the ambient temps stay above 40 degrees, why would one need to have a crankcase heater? Why do we need it on during this temperature range, or are crankcase heaters designed to be activated only during the colder months? Also, if one installs unregulated crankcase heaters (always operating), can this be a negative factor for the compressor life? (more…)

DDC Controlled Chilled Water Actuator | HVAC Automation

DDC Controlled Chilled Water Actuator

DDC Controlled Chilled Water Actuator

DDC Controlled Chilled Water Actuator | HVAC Automation. This chilled water actuator is attached to a valve which supplies chilled water to the air handling unit. The air handling has a chilled water coil. The actuator modulates the valve based on a set point inside the DDC program. If the program has trim and respond capabilities the set point will rise up and down based on demand. Demand from the VAV boxes or the HVAC zones. Most DDC controlled actuators work off of a DC volt or current signal. (more…)

Large Condenser Pump for a Chilled Water System

Large Condenser Pump for a Chilled Water SystemLarge Condenser Pump for a Chilled Water System - This large HVAC condenser pump serves a new chiller located in a data center. This pump pumps condenser water through the condenser chiller barrel and to cooling to reject the heat absorbed in the chillers evaporator barrel. The pump works to move the water from the chiller to the cooling and then back through the chiller again. The water is diluted with a glycol solution to prevent freezing in the wintertime when the chiller needs to run at low ambient temperatures. (more…)

Old McQuay Chiller Control Panel | Electro-Mechanical Controls

Old McQuay Chiller Control Panel – Electro-Mechanical ControlsOld McQuay Chiller Control Panel - This panel is part of the controls for an older McQuay chiller. New chillers whether they be McQuay, Trane, York, or Carrier chillers still require these types of controls in them to make them work.

This part of this electro-mechanical control panel consists of contactors and switches (both manual and automatic) for electro-mechanical control of this chiller. To the right is the main power which feeds the unit with three-phase main power. (more…)