Air Management in Hydronic Piping Loops

Air Management in Hot and Chilled Water Piping Loops
Air Management in Hydronic Piping Loops - This is a secondary chilled water pump in a large pump room designated for pumps and piping in a data center. After a few minor tweaks and corrections, these pumps all operated flawlessly. There were very few issues with the secondary pump start-ups.

Unlike the primary pumps where cavitation was encountered on the primary chilled water pumps and the condenser water pumps for the chiller. The diagnosis for the cavitation of the primary pumps and the condenser water pumps was that the loops were not properly purged. This caused those pumps to cavitate.

The secondary pumps, pictured here, did not have that problem. Kudos to the team that purged the loops on this side of the chilled water system.

That was an initial installation issue. It was also a lesson in priming the system to ensure all the air purged from the loop. After all, cavitation in the pumps can cause damage to the pumps. Even after the initial installation purge, it is important to ensure air does not build up in the water piping loop. To do this we need a few devices to help purge the air before it becomes a problem. This will prevent nuisance problems such as hydronic air block in branch circuits of the loop. It will also prevent any damage that may be caused by pump cavitation as a result of too much air in the system.

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Hot Water Boiler Expansion Tanks – HVAC Hydronics

Hot Water Boiler Expansion Tanks - There are two types of expansion tanks used on hot water boiler systems. The steel expansion tank and the bladder-type expansion tank. These expansion tanks are used to provide a cushion for the expansion of water when it is heated.

Without this cushion of air, the pressure in the boiler system would exceed the setting on the pressure relief valve. Finally, this will cause the pressure relief valve to open and discharge water to relieve the pressure. (more…)

Boiler Pipe Insulation – Energy Efficiency

Boiler Pipe Insulation - Energy Efficiency - Richard, I have lots of my boiler pipe under the house in a crawl space and some in the basement, and none of this pipe is insulated. I just bought the house last year and this past winter my gas bill was crazy high. Can I increase efficiency by insulating these pipes and what are some other ways to keep the gas bill lower by optimizing the boiler system?

Thanks and I look forward to your answer……….Bill – Pittsburgh, PA
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Boiler Systems Installation | HVAC Heating

Boiler Systems Installation | HVAC Heating

Boiler Systems Installation - It is very important to get it right the first time!

Boiler Systems Installation - Purchasing a boiler can be daunting for most people. Many people do not understand boilers and do not know certain components of boiler systems. Typically they trust the installing contractor to outfit and install the boiler with all the proper boiler components.

That includes making recommendations for optional boiler components that increase efficiency and performance. There are resources you can use to try to understand boiler components such as High Performance HVAC. However, overall, this research or study will not make one an expert in boiler installation. We have to trust the boiler installer and the skills of the contractor.

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