Air Management in Hydronic Piping Loops

Air Management in Hot and Chilled Water Piping Loops
Air Management in Hydronic Piping Loops - This is a secondary chilled water pump in a large pump room designated for pumps and piping in a data center. After a few minor tweaks and corrections, these pumps all operated flawlessly. There were very few issues with the secondary pump start-ups.

Unlike the primary pumps where cavitation was encountered on the primary chilled water pumps and the condenser water pumps for the chiller. The diagnosis for the cavitation of the primary pumps and the condenser water pumps was that the loops were not properly purged. This caused those pumps to cavitate.

The secondary pumps, pictured here, did not have that problem. Kudos to the team that purged the loops on this side of the chilled water system.

That was an initial installation issue. It was also a lesson in priming the system to ensure all the air purged from the loop. After all, cavitation in the pumps can cause damage to the pumps. Even after the initial installation purge, it is important to ensure air does not build up in the water piping loop. To do this we need a few devices to help purge the air before it becomes a problem. This will prevent nuisance problems such as hydronic air block in branch circuits of the loop. It will also prevent any damage that may be caused by pump cavitation as a result of too much air in the system.

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Boiler Components Controls – HVAC Hydronics

Boiler Components - ControlsBoiler Components Controls - All hot water boilers must have an expansion tank. Water expands when it is heated. There must be a place for it to expand so that the pressure in the boiler loop remains constant. Without a hot water boiler expansion tank, the pressures in the boiler loop system would vary wildly.

Most likely, the pressure will exceed the maximum pressures designed for the boiler hot water loop system. This will result in setting off the pressure relief valve. (more…)

Automatic Air Vents | HVAC Hydronics

Automatic Air Vents
The automatic air vent is found in the piping system of water loops. If air is introduced into the water loop system it eventually finds its way to the automatic air vent where it is vented. The automatic air vents are located throughout the system. Automatic air vents may also be found throughout any hydronic loop system. A hydronic loop is a water loop.

These water loops can be for hot water or chilled water. Any hydronic loop needs an air management system or automatic air bleeder system to keep the air out of the system otherwise, the air will be up in the system and air will block or prevent the flow of water throughout the loop. Water naturally has air in it. Air vents help the water loop by: (more…)

Boiler Water Loops | Hydronic Piping Systems

hot water boiler piping
Boiler Water Loops - In boiler water loops there are different ways to arrange the piping depending on the budget at installation time and how efficient and balanced you want the hydronic piping system to be when the job is complete. Some piping arrangements require more pipe upon initial installation. However, they are easier to balance and provide even heat throughout all the radiators or baseboards.
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