Boiler Circulator PumpBoiler Circulator Pump : The boiler circulator pump induces the flow of hot water through the boiler and the boiler loop. Usually, the boiler circulator pump is controlled by the aquastat. However, there are various levels of control that can be found that control pumps. One way is by the aquastat as mentioned above. Another way is by an end switch in a zone valve. A thermostat in a particular zone will call for heat and the thermostat calls for the zone valve to open. When the zone valve is fully open an end switch closes the circuit to energize the circulator pump. Typically, the circuit is a control circuit so when the end switch closes it closes the circuit for a relay to energize the circulator pump

Boiler Circulator Pump - Proper Pump Sizing

It is important when the circulator pump is installed that the proper size of pump is selected for the amount of flow needed for the loop. Oversized pumps can cause issues with the flow and cause efficiency issues with the system. Too much velocity causes laminar flow issues which causes the loop not heat properly and the boiler to fire unnecessarily. It can be a big difference in fuel consumption. The circulator pump should be sized by an HVAC professional familiar with sizing circulator pumps. Furthermore, by having a professional do it you will eliminate any performance issues which may cost you in efficiency.

It is important when the circulator pump is installed that the proper size of pump is selected for the amount of flow needed for the loop. Oversized pumps can cause issues with the flow and cause efficiency issues with the system. Too much velocity causes laminar flow issues which causes the loop not heat properly and the boiler to fire unnecessarily. It can be a big difference in fuel consumption. The circulator pump should be sized by an HVAC professional familiar with sizing circulator pumps. Furthermore, by having a professional do it you will eliminate any performance issues which may cost you in efficiency.

Boiler Circulator Pump - Proper System Sizing and Installation

A properly sized pump in a properly sized loop will be efficient however if the pump is not sized properly you can waste money unnecessarily on wasted energy in both electricity for the pump use and energy for the boiler running. So in that case, it is necessary to hire a qualified contractor whether that contractor is a plumber or an HVAC company to install the components and the piping system. Otherwise you can waste a lot of money in unnecessary energy cost for an improperly installed system. That includes the circulator pump.
bell & gossett boiler circulator pumpbell & gossett boiler circulator pump

Bell & Gossett Pumps | Boiler Circulator Pump Service and Maintenance

Bell & Gossett is a popular brand of circulator pump used in many light commercial and residential hydronic systems. The pump in the photo on the right has many moving parts that often need to be replaced. (click on the image to see current pricing for that pump). From service calls, the most common part in need of replacement for this pump is the coupling device that connects the motor to the impeller. Sometimes, this coupling device breaks and needs to be replaced. This can be a result of poor maintenance on the pump which also relates to poor boiler maintenance. The pump has a bearing assembly, seals, a motor and motor mounts that need to be inspected and lubricated periodically.

Other popular brands include Grundfos and Taco. All boiler circulator pump manufacturers offer direct drive pumps that requires little to no maintenance with fewer moving parts. If changing the type or brand of pump it is important to use a pump of similar pumping capacity. The pump curves need to match to get the same performance. Changing this could result in poor performance which means your gas or oil bill will be higher. It could also cause issues with proper heating.

Boiler Circulator Pump - Hydronic Components - Conclusion

In conclusion, it is important to understand the basic principles of hydronics to get the correct circulator pump to meet the velocity requirements and the capacity requirements for your system. System sizing is also important to good performance. When in doubt consult a plumbing or HVAC specialist to make sure it is done correctly.

Additional resource information can be found here.

High Performance HVAC

Boiler Circulator Pump

Bell & Gossett Series PL Single Phase Circulating Pump. 115 volt Cast iron Permanently oil lubricated Maximum working pressure: 150 psi Maximum operating temperature: 225 F Powerful dry-motor design provides exceptional performance Companion flanges sold separately, for flange sizes see specs Close-coupled design increases pump life and efficiency, assuring dependable start-ups and easily handles difficult water conditions Single Phase Circulating Pump. B&G 1/12HP CI PUMP 115V. Replacement Part. Click the image for current price and availability

Bell & Gossett 100 Series Single Phase Circulating Pump. Oil lubricated 115 Volt, 1/12 Hp Cast iron pump, less flanges Max operating pressure; 125 psi Max operating temperature; 225 F Single Phase Circulating Pump. B&G 1/12HP CI PUMP 115V W/PLASTIC. IMPELLER. Home Repair, Repair Parts, Fix Plumbing. Click the image for current price and availability

Bell and Gossett 118705 Spring CouplerBell and Gossett 118705 Spring Coupler Features:; Circulating Pump Coupler Shaft Size 1/2 x 1/2 Inch Coupling Material Cast Iron For Pump Number 4RD16 4RC93 4RC95 4RC91 4RD17 4RC94 4RC92 4RC96. . 3 Pack! Click the image for current price and availability

Grundfos UP26-64F 1/12 HP Recirculator Pump (52722330)The Grundfos UP26-64F 1/12 HP Recirculator Pump with cast iron pump housing. SPECIFICATIONS - Grundfos UP26-64F 1/12 HP Recirculator Pump: Flow range: 0 - 34 U.S. GPM Head range: 0 - 24 FEET Motors: 2 Pole, Single Phase, 115 Volt Maximum fluid temperature: 230F (110C) Minimum fluid temperature: 36F (2C) Maximum working pressure: 145 PSI Connection: Flange - (2) 1/2" Diameter Bolt Holes 2 Gaskets Included - CONSTRUCTION - Grundfos UP26-64F 1/12 HP Recirculator Pump: Stator Housing - Aluminum Spherical Seperator - Stainless Steel Rotor Can Complete - Stainless Steel/Tungsten Carbide Rotor, Impeller Click the image for current price and availability

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