Boiler Troubleshooting Problems for Hydronic Heating SystemsBoiler Troubleshooting Problems for Hydronic Heating Systems - Troubleshooting boiler problems will depend on what the problem is with boiler. The scope of this article will cover the basic boiler problems that can occur with a boiler. Advice for troubleshooting the basic problems with the boiler. Many of these problems will require the attention of a professional boiler technician. Boiler technicians are available at either your local plumbing contractor or HVAC contractor.

Boiler systems from one boiler to another are usually unique. Various boilers systems can be very complex. All the way from the boiler itself to the way the near boiler piping and the boiler water loop are arranged. We will break down the boiler problems and boiler troubleshooting into sections. From the boiler itself all the way to the loop. Additionally, into groups from hot water boilers to steam boilers.

This article for troubleshooting boiler problems is not comprehensive but covers the basics. Other articles here in the boiler category of High Performance HVAC covers other problems. Other problems that can occur with boilers. Please check our other articles for boiler troubleshooting and information.

Boiler Troubleshooting Problems for Hydronic Heating Systems - Steam Boiler Problems

One of the biggest problems with steam boilers that is the cause of complaints is water hammer in the pipes. Water hammer with a steam boiler occurs when cool water meets hot steam. When water changes to steam it expands 1600 times in volume. When the cool water hits the hot steam there is an expansion. The cooler water expands as it becomes steam. The reason for the complaints is because of the loud noise it makes. When you have water hammer in a steam boiler it sounds like someone is taking a hammer and beating on the steam pipes.

Some people grow accustomed to water hammer and learn to ignore the noise the pipes makes. Water hammer can occur because the boiler is oversized for the load. Or the condensation is not draining back to the Hartford loop (return) properly. The solution to fixing the problem is calling a professional. Water hammer needs the attention of a professional who specializes in steam boilers. This can be difficult in some areas as steam boilers are becoming a thing of the past. Steam boiler heating systems are not that efficient and are slowly being replaced.

Slowly the steam boiler is being replaced by hot water boilers and other sources of heating systems, Heating systems such as gas furnaces and heat pumps. If you have a problem with your steam boiler call plumbing contractors and HVAC contractors. Ask specifically for a technician who is a specialist with troubleshooting steam boiler problems.

Boiler Troubleshooting Problems for Hydronic Heating Systems – Circulator Pumps

On older boiler systems that have circulator pumps that have couplings the the most common problems is the couplings breaking. This results in a loss of the hot water circulating through the water loop. The solution is to replace the coupling with a new coupling to restore water flow to the boiler loop. It is important to make sure that the circulator pump bearing assembling and the pump motor has the proper lubrication. Make sure it is free and moving before replacing the coupling. If the bearing assembly is seized up or difficult to turn it is likely, if you replace the broken coupling with with a new coupling, the new coupling will break also. Many of these types of circulator pumps have a specific way to lubricate the bearing assembly and the pump motor.

Boiler Troubleshooting Problems | Modern Boilers

Newer boiler systems use cartridge type circulator pumps that are direct drive. Direct drive with the impeller of the circulator pump. The cartridge type circulator pumps eliminate the coupling and have less moving parts. There are less problems with the cartridge type circulator pumps. Cartridge type circulator pumps typically do not require any maintenance including lubrication. However, always check to make sure your particular circulator does not require periodic maintenance including lubrication.

Problems that can occur with any type of circulator pump including cartridge type or the circulator pump with bearing assemblies and couplings can be the motor run capacitor. Some run capacitors for some boiler circulator motors are proprietary and can only be purchased from the boiler circulator pump manufacturer or a manufacturer distributor. If the circulator motor quits running or runs slower than normal then the capacitor should be checked for proper rating which is rated in microfarads. If the capacitor is replaced the microfarad rating should be the same as the one replaced for proper functioning of the circulator motor.

Boiler Troubleshooting Problems for Hydronic Heating Systems - Air Problems with Hot Water Boiler Loops

Another big problem that can happen with hot water boiler systems is air getting into the water loop and causing a blockage of the water circulating through the boiler water loop. This happens with poor piping designs, poor air management control component functioning, or improperly flushing the system after a repair is made. With the piping design the risers on the piping should have a way to bleed the air from the riser with either automatic air bleeders or manual air bleeders.

Additionally piping design should including proper valves and boiler drains on the near boiler piping to allow for proper flushing of the boiler loop especially after a repair is made. Proper isolation valves in the near boiler piping supply and return help with flushing the loop of all the air and refilling the loop. If the boiler loop utilizes radiators or convectors then it is important that the radiators and convectors have air bleeders. Air bleeders to get rid of air in the system. Otherwise it will slowly build up over time as the boiler uses make up water.

There special air management controls that can be added to the system. These controls are added where the make up water enters the boiler loop. They eliminate excess air in the system before it gets into the main loop. It is important to make sure all the components in the hot water boiler systems, including automatic air vents, function properly. It is necessary the air is removed automatically when it develops in the hot water boiler loop system.

Bell & Gossett Series PL Single Phase Circulating Pump. 115 volt Cast iron Permanently oil lubricated Maximum working pressure: 150 psi Maximum operating temperature: 225 F Powerful dry-motor design provides exceptional performance Companion flanges sold separately, for flange sizes see specs Close-coupled design increases pump life and efficiency, assuring dependable start-ups and easily handles difficult water conditions Single Phase Circulating Pump. B&G 1/12HP CI PUMP 115V. Replacement Part. Click the image for current price and availability

Bell & Gossett 100 Series Single Phase Circulating Pump. Oil lubricated 115 Volt, 1/12 Hp Cast iron pump, less flanges Max operating pressure; 125 psi Max operating temperature; 225 F Single Phase Circulating Pump. B&G 1/12HP CI PUMP 115V W/PLASTIC. IMPELLER. Home Repair, Repair Parts, Fix Plumbing. Click the image for current price and availability

Bell and Gossett 118705 Spring CouplerBell and Gossett 118705 Spring Coupler Features:; Circulating Pump Coupler Shaft Size 1/2 x 1/2 Inch Coupling Material Cast Iron For Pump Number 4RD16 4RC93 4RC95 4RC91 4RD17 4RC94 4RC92 4RC96. . 3 Pack! Click the image for current price and availability

Grundfos UP26-64F 1/12 HP Recirculator Pump (52722330)The Grundfos UP26-64F 1/12 HP Recirculator Pump with cast iron pump housing. SPECIFICATIONS - Grundfos UP26-64F 1/12 HP Recirculator Pump: Flow range: 0 - 34 U.S. GPM Head range: 0 - 24 FEET Motors: 2 Pole, Single Phase, 115 Volt Maximum fluid temperature: 230F (110C) Minimum fluid temperature: 36F (2C) Maximum working pressure: 145 PSI Connection: Flange - (2) 1/2" Diameter Bolt Holes 2 Gaskets Included - CONSTRUCTION - Grundfos UP26-64F 1/12 HP Recirculator Pump: Stator Housing - Aluminum Spherical Seperator - Stainless Steel Rotor Can Complete - Stainless Steel/Tungsten Carbide Rotor, Impeller Click the image for current price and availability

Boiler Troubleshooting Problems | Conclusion

Please see the boiler expansion tank page for specifics about troubleshooting problems with expansion tanks.

Other Problems with Boilers and Troubleshooting

Oil boilers can have problems with the oil burner system. Gas boilers can have a problem with the gas system. Troubleshooting these specific problems can be found on the furnaces pages. These problems are not in the scope of this article which is specific to troubleshooting boiler problems.

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Boiler Troubleshooting Problems for Hydronic Heating Systems

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