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The Mercury Switch Thermostat | HVAC Control - Mercury switch thermostats are not available for purchase in many states. They have been banned because they contain mercury, and it is important to properly dispose of these thermostats that contain mercury if they are changed out for newer digital thermostats. Some many homes and businesses still have these thermostats in use so we will offer a brief of how these thermostats work including the components inside the thermostat.
- Two metal contacts inside the mercury bulb indicate the thermostat is either a heat-only or an air conditioning-only thermostat.
- Three metal contacts inside the mercury bulb indicate the thermostat is an air conditioning and heating thermostat.
- Two mercury bulbs with two contacts each indicate a dual control thermostat. The thermostat is fully automatic and does not require the user to change a manual selection switch for either air conditioning or heating. The user can set the switch to automatic, and the thermostat will maintain user-selectable setpoints based on the setting of the temperature selectors. There is a built-in dead-band between heating and cooling to prevent the air conditioning and heating from operating at the same time.
The Mercury Switch Thermostat
Other uses for mercury bulb thermostats include uses for zone valves and boiler controls. These thermostats operate in much the same manner as air conditioning and heating thermostats but control different functions for heating applications.
Mercury makes a great switching mechanism because it is a liquid metal. It conducts electricity like most other metals however, as noted, mercury is hazardous to the environment and human health. For years, mercury-type thermostats provided heating and cooling control for millions of people.
The Thermostat Bi-metal Strip | Mercury Switch Thermostat
The mercury bulb and contacts in a mercury thermostat are simply the switch mechanism that closes contacts to complete a circuit. The mercury bulb or switch mechanism is connected to a bi-metal strip. The bi-metal strip in a thermostat is made of two dissimilar metals that are bonded together and have a distinct and calculated reaction to temperature.
The bi-metal strip is wound in a loop or spiral, and when it gets hot and cold, it expands and contracts according to the temperature. That causes the mercury bulb to move. That tilts the mercury bulb inside the thermostat in one direction or the other depending on the temperature. When the thermostat is set to heat, and the temperature gets cold, the bimetal moves, and the bulb tilts causing the mercury to slide in the bulb to complete the circuit and call for heat.
As the temperature warms, the bi-metal reacts to the warming, and when the bi-metal reaches the user-selected setpoint, it causes the mercury bulb to tilt and the mercury to slide breaking the circuit on a call for heat. The same sequence happens on a call for air conditioning except for the mercury in the bulb completes the circuit on a different set of contacts that control the air conditioning or heating system.
The Mercury Switch Thermostat - Mercury Thermostat Disposal
It is important that when the mercury thermostat is replaced by another thermostat that the thermostat is disposed of properly. Mercury is a highly toxic metal, and care is not taken in the disposal of the mercury the environment suffers. That directly affects things like water purity, wildlife, and even the health of humans. Call your local sanitation department or consult with a thermostat supplier. Typically they have programs set up to ensure that these thermostats are disposed of properly.
The Mercury Switch Thermostat
I have a dual zone Honeywell T8195B stats. The main (downstairs) control has 7 wires- R,Blk,O,W,Y, G, Blu. It has the on off for heat -cool and on auto for the fan. The upstairs stat has 4 wires R, Y (goes to blank) , Blu (going to C) and W. That stat only has red and blue slide bar adjustment arms.
The AC slide adjustment spring to the merc bulb is not turning the coiled band to tilt the mercury bulb. Thus, I’m probably going to replace it with an upgraded stat.
My question is: Replace both stats with which new ones? Does a supplier make two stats set up this way so I only have to install those or do I need to mess with the zone board ??
Not 100% certain what type of system you have there. Is it two separate air handlers/condensers? Does it have a zone control board? You need to identify the type of system you have exactly and if it has a zone controller. Probably best to call in an HVAC contractor to tell you.
What does the small metal circle in the middle with the small arrow dial on it do? What does changing the arrow do?
Change the high limit setting to turn off the burners and fan controller to turn the fan on when the heat exchanger reaches a specific temperature. Should be set per manufacturer recommendations.
So in the case of 347v baseboard heaters, is the murcury switch in the thermostat actually disrupting the line voltage or just a control circuit that switches the line voltage off and on?
Likely control circuit. Always make sure any switch is rated for the proper voltage and amperage of the circuit.
I have an old Honeywell mercury switch thermostat for heat only. My roomie messed it up, and I am trying to save it!
Can I pull dial strait out to expose the workings? Or do I have to loosen the screws to take it apart.
I want to “jumper” it for now.
unscrew the screws to remove the thermostat from the sub-base. I’m sure you know if the glass bulb with mercury inside it is broken you need to replace it and be careful with the clean-up??