Variable Speed ECM Condenser Fan Motors are used in condensers for the high efficient models so that the fan speed for the condenser can be modulated according to the load of the system. The ECM fan motors are used in condensers that either have a modulating compressor or condensers that have two compressors where one compressor is small and one compressor is large. The ECM motor adds to the efficiency of the system by modulating the condenser fan motor to match the compressor use needed to satisfy the load.
Variable Speed ECM Condenser Fan Motors – Peak Operation
On very hot days you need more air conditioning capacity to satisfy the heating load demand put on your home in the summer. In milder weather you do not need to run the air conditioner at 100% to satisfy the higher demand. HVAC equipment manufacturers have introduced systems that have the ability to run in two-stages so that on the hotter days you can satisfy the demand and on the cooler days you can run the system at a lower setting thereby using less energy.
Using less energy is the objective so how do we do this? The solution is two-fold for having an efficient running system. One is to reduce the heat gain by insulating the home and adding things to the home such as attic fans. These things help reduce heat gain to the living areas that you want to condition with cool less humid air. The second thing you can do is to purchase a higher efficient system that can modulate or offers staging from a high level for higher demand to lower level for lower demand.
Variable Speed ECM Condenser Fan Motors – The Future
HVAC Manufacturers introduced two-stage compressors and in the future (offered currently in commercial systems) modulating compressors that will run according to the demand based on exactly what you need to condition your space. Since the compressor would stage based on demand they needed a condenser fan motor that would also stage based on demand. Some manufacturers use a standard multi-speed fan motor while others use a ECM fan motor to facilitate a higher speed for the increased demand when the system is calling for higher demand and a lower speed when the system is calling for a lower demand. So when the compressor is running at a higher speed the condenser fan motor will also run at a high speed and when the compressor is running at a lower speed the fan motor will run at a lower speed.
Variable Speed ECM Condenser Fan Motors – Troubleshooting Tips
The ECM condenser fan motor is hooked to an electronic control module. The wires from the motor are hooked up to this control module. The control module for ECM condenser fan motor is preprogrammed at the factory for the particular motor for a particular function based on the program inside the control module. The parameters for the program are likely based on several different things such as head pressure and the outdoor ambient temperature along with run time of the condenser for that particular run since it last started. Manufacturers have diagnostic tools for the ECM motors and typically you have to unplug the wires going to the control module or at the control module and plug in the diagnostic tool to troubleshoot the ECM. It is a good idea not to pull on the wires but to disconnect the molex plug carefully so you don’t pull the wires out of the molex plug. The all you do is follow the instructions for the diagnostic tool you have hooked up. Some are rudimentary and some are advanced and will tell you what the problem is if any. The rudimentary diagnostic tools for the ECM motors will have a flashing light that will flash so many times to give you a code. You must have or know the code for however many flashes you get to tell you if something is wrong or that everything is good to go. The chart for the code is usually available at the dealer that sold you or gave you the diagnostic tool for troubleshooting the ECM motor.
Variable Speed ECM Condenser Fan Motors – Additional Tips
- Of course safety first! Make sure you disconnect the power before working with the control module or the ECM motor.
- Always follow the manufacturers instructions. This means actually reading the instructions even if you have done it before. Things change and you need to make yourself aware of the changes. Following manufacturers service bulletins is difficult even for the best technicians (inside joke for someone I know))).
- Always make sure you have the proper rated voltage for main power as the ECM control module and the motor are sensitive to power issues.
- Always make sure the unit is properly grounded. Follow the grounding out all the way back to the breaker panel if necessary to make sure everything is properly grounded. Electronic devices such as the ECM control module, especially electronic devices that convert AC to DC and the DC power are very sensitive to grounding issues.
- If replacing the old control module with a new module always make sure you are using an exact replacement from the manufacturer. Using the wrong control module will cause serious issues or cause the motor not to run efficiently as designed. An exact replacement is always the best replacement for any electrical part.
- If dip switch settings are used double check the dip switches. Never assume they are set properly for the application.
- With ECM condenser fan motors always check the obvious things first such as clean condenser coils and possible moisture issues around the motor or control module. Most manufacturers do a pretty good job of protecting the ECM condenser fan motor and control module for moisture issues however make sure nothing out of the ordinary is causing moisture issues such as a lawn sprinkler or anything such as that.
- It will likely be obvious but sometimes it is not but insects love control panels and sometimes they cause serious issues in electrical components.
Variable Speed ECM Condenser Fan Motors – Conclusion
As time goes on the systems become more and more efficient as a result of technological leaps. Some of it is fueled by government regulations forcing manufacturers to make things more efficient and some of it is innovation. Either way, the systems grow more complex as they grow more efficient so it is necessary for us to hone our skills and adapt to the changes. Some old dogs can learn new tricks but you have to want to learn. Sometimes we cannot forget the old tricks as they can also help us with the newer modern and more complex systems coming out today. This article is in no way comprehensive for ECM condenser fan motors but its a good start.