The boiler circulator pump induces the flow of hot water through the boiler and the boiler loop. Usually the boiler circulator pump is controlled by the boiler aquastat however there are various levels of control that can be found that control circulator pumps. One way is by the boiler aquastat as mentioned above. Another way is by an end switch in a zone valve. A thermostat in a particular zone will call for heat and the thermostat calls for the >zone valve to open. When the zone valve is fully open an end switch closes the circuit to energize the circulator pump. Typically, the circuit is a control circuit so when the end switch closes it closes the circuit for a relay to energize the circulator pump Continue reading “Boiler Components: Boiler Circulator Pump” »
Tag Archives: Pump
Water Tower Pumps and Controls
Water towers maintain a ready limited supply of water for communities in the event the water main goes down. Many water towers are used for emergency situations for the fire department to have water for fighting fires and for water fire suppression systems to have a supply of water for the emergency if it should arise. Continue reading “Water Tower Pumps and Controls” »
Day Tank for a Diesel Generator
This is a photo of a diesel generator day tank for a diesel generator. The tank has floats inside that keep the fuel level automatically topped off in the tank so when the generator starts there is a fuel supply ready to go. As the generator consumes fuel the pump activates and resupplies the tank to keep the generator fueled and running. A pump will pump the fuel from the main storage tank to supply the day tank so the generator will have a days (give or take depending on the size of the generator and the load on the generator) amount of fuel to run under normal load. The controls for the day tank are more complex than other tanks which supply fuel for generators. An automatic day tank has alarms for the fuel level – alarms for both too low and too full alarms – and manual tests procedures for testing the pumps and fuel level floats. Continue reading “Day Tank for a Diesel Generator” »
Old Bell & Gossett Circulator Pump and Bearing Assembly
This very old Bell & Gossett Circulator pump and bearing assembly was found still functioning even after being flooded out several times in a basement. The pump, probably on it’s last leg, is at least 20 years old and still functioning. It is unusual for an electric motor to continue to operate after being subjected to flooding. A circulator pump is comprised of an electric motor and a bearing assembly which holds the impellor. On a call for heat the pump is energized and begins circulating hot water through the hot water loop. A single pump can be used for multiple zones in a hot water loop but the capacity of the pump needs to be sized for full demand if all zones call for heat at the same time. Continue reading “Old Bell & Gossett Circulator Pump and Bearing Assembly” »
Boiler Piping Plant Renovation
Hot Water Boiler Piping for a commercial boiler application. Boiler project being renovated and getting all new DDC controls for optimum hydronic control and efficiency. Boilers are an excellent way of providing good hot water heat to a large building or community. Some people refer to them as furnaces, hot water heaters, hot water heating systems, or hot water heater but the proper name is to call them hot water boilers. Hot water gas boilers provide clean draftless hot water heat through pipes and piping systems which HVAC professionals refer to as hydronic piping. Typically, hot water heating systems use pumps or circulators to move the water through the hot water piping system. Hot water heat is considered to be a good source of draftless heat by the people who have these hot water heating systems installed in their homes and businesses. Continue reading “Boiler Piping Plant Renovation” »
Oil Furnace – Oil Pump
A major component of oil furnaces is the oil pump and its job is to pump oil from the oil tank to the oil burner. It is important that the oil system be primed and free of any objects or particles that can plug the system. As well the oil pumping system must have integrity with no holes in the oil pipe where the pump can suck air into the oil line. Any air sucked into the line or a plugged oil line will cause problems with the oil burner that may result in a non-functional burner or a burner that does not produce efficient heat. Continue reading “Oil Furnace – Oil Pump” »
Hydronic Pump Cavitation

Cavitation Can Be a Serious Problem
Pump cavitation can cause severe problems to a pump if not addressed and corrected. To understand the cause of cavitation you need to understand the pressure temperature relationship of the liquid in the loop (typically water or water/glycol mix). As the water passes through the pump it changes pressure from the suction side to the discharge side of the pump. If the waters static pressure drops too much vapor is created causing tiny bubbles in the water or fluid in the loop passing through the pump. These bubbles are unstable and collapse causing severe turbulence inside the bearing assembly where the impellor is located and can damage the impellor. Cavitation is often occurring when one hears popping and crackling noises passing through pump. Cavitation can also sound like the pump is pumping rocks through the impellor. These abnormal noises are the result of these tiny bubbles collapsing. As these bubbles are forming the pump loses its ability to create the necessary head to continue circulating the fluid through the loop. Solve the problem of and the noises go away along with extended life of the pumping system. Continue reading “Hydronic Pump Cavitation” »
Hydronic Pump Maintenance Basics
How many times have you repaired a coupling (or know a technician who repaired a coupling) only to return in a short period of time to repair the same coupling again? Did you or that technician take the time to figure out why the coupling went out in the first place? Sometimes we do but most of the time we are in a hurry and want to get the system fixed and move on to another job. There is an inner desire in all of us to make the customer happy by restoring there hydronic system so comfort or temperature control can be realized once again. Going back to the basics can help us from making that return call to make another repair.
Attic Installation Horizontal Flow Air Handler – Attic Air Handler – AHU
This is a horizontal flow air handler installed in the attic. Notice the drain pan under the air handling unit to catch condensation if the primary pan were to overflow. This is the secondary condensation pan which is installed under the air handler to save a ceiling. Also slightly visible is a float switch which offers triple protection against flooding in an attic if the primary drain were to plug up. The primary and secondary drains coming from the air handler also drain into condensation pumps. These pumps have floats inside them and a reservoir. Continue reading “Attic Installation Horizontal Flow Air Handler – Attic Air Handler – AHU” »