What is a Metering Device – Refrigeration Components

TXV- Thermostatic Expansion Valve

TXV Metering Device for a Heat Pump

Depending on the type of HVAC air conditioning or heat pump system it is and the efficiency range of the system will depend on the type of metering device the system has installed by the HVAC manufacturer of the air conditioner or heat pump system. Lower efficiency HVAC air conditioner and heat pump models have fixed orifice types while higher efficiency systems have thermostatic expansion valves installed in the HVAC air conditioner or heat pump system. The thermostatic expansion valve is far more complex than the fixed orifice metering device as the thermostatic expansion valve metering device modulates the refrigerant flow based on the temperature of the refrigerant temperature in the evaporator coil. This allows a specific amount of refrigerant, based on demand, to be metered into the evaporator coil while the fixed orifice metering device allows the same amount of refrigerant to enter the enter the coil no matter the conditions or the demand. As the liquid refrigerant enters the metering device it changes temperature and pressure. A partial amount of the liquid refrigerant flashes into a refrigerant gas or vapor as it leaves the metering device and enters the evaporator coil.

Specific Types of Metering Devices used in HVAC Refrigeration:

  1. Thermostatic Expansion Valve – Also referred to as the TEV or TXV for short the thermostatic expansion is used in many air conditioning and heat pump applications including use in chillers for chilled water systems. TXVs respond to the temperature of the refrigerant leaving the evaporator coil or evaporator barrel. The TXV has a sensing bulb that holds a slight refrigerant charge inside the bulb. The TXV bulb is remote from the TXV and is attached to the TXV via a capillary tube or cap tube. As the temperature increases and decreases the refrigerant inside the bulb responds by expanding and contracting based on the temperature pressure relationship of refrigerants. As the refrigerant expands and contracts causes a bellows to move in and out which causes a piston to open and close precisely based on the leaving temperature of the refrigerant in the evaporator coil. This allows the TXV metering device to feed the evaporator coil the precise amount of refrigerant it needs to maintain a specific superheat. Because the TXV precisely meters the refrigerant the TXV is used in many air conditioner and heat pump systems that need a higher efficiency. A properly engineered and installed system that uses a TXV will only give the evaporator coil what it demands and nothing more or nothing less.
  2. The other type of expansion valve used in HVAC is the fixed orifice. The fixed orifice is simple and can be either a piston type or utilize a distributor that feeds capillary tubes which terminate in the evaporator coil. The piston type comes in various sizes and is interchangeable with the capacity or tonnage of the condensing unit. Always follow the manufacturers instructions for piston size if using the fixed orifice for HVAC refrigeration.
  3. Capillary tubes (cap tubes) are also used to meter refrigerant to the evaporator coil. These are considered fixed orifice since they hole in the tube(s) is a fixed size.
  4. There are other non-conventional types of metering devices used for HVAC refrigeration including the float type and the electronic type however these are not commonly used in standard HVAC equipment.

There are other types of metering devices used in HVAC vapor compression refrigeration but these are the most common types are used in HVACR in both the commercial market and residential markets. As systems grow more sophisticated and complex that is likely to change. Electronic types are the next big step in refrigeration used for air conditioning and heat pump systems.

 

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Metering Device

Refrigeration – The Evaporator Coil for Heat Pumps & Air Conditioners

The Evaporator Coil

Old Evaporator Coil in a Rooftop Air ConditionerEvaporator Coil – the evaporator coil is responsible for absorbing heat into the coils and the refrigerant. The evaporator coil is an essential component of vapor compression refrigeration. This is usually done as result of passing air or water over the evaporator coil where a heat exchange process takes place. Heat leaves the air or water (whatever medium is used) and is absorbed into the coil and the liquid refrigerant. As more and more heat is absorbed by the evaporator coil and the refrigerant again changes state from a liquid to a refrigerant vapor. By the time the refrigerant leaves the evaporator coil the refrigerant should be all vapor and ready to be received again by the refrigeration compressor.

Fixing a refrigerant leak on an evaporator coil

A new evaporator coil replacing an old leaking coil

The evaporator coil is typically inside the air handling unit or it can be installed in the duct work near the air handling unit. When the air handler blower turns on and the condenser is running refrigerant flows from the compressor through the condenser coils and then through the metering device. and into the evaporator coil. The refrigerant changes state in the evaporator coil and again in the condensing unit. In the evaporator coil the change of state is from a liquid to a vapor while in the condenser the change of state is from a vapor to a liquid. This is all necessary for the process of refrigeration to work properly. The typical evaporator coil is constructed of copper with aluminum fins surrounding the copper coils. The aluminum adds surface area to the copper coils and enhances the heat exchange rate making the coils more efficient.

 

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Components of Vapor Compression Refrigeration – The Evaporator Coil

 

 

Refrigeration HVAC – Components of Vapor Compression Refrigeration – The Condenser

The Condenser

Trane Heat Pump Condenser

Trane Heat Pump Condenser

The condenser coil receives the high pressure high temperature refrigerant vapor from the compressor and immediately begins to remove heat from the refrigerant vapor. As the refrigerant vapor makes its way through the condenser coil more and more heat is removed and the refrigerant vapor changes state from a refrigerant vapor to a refrigerant liquid. While the liquid refrigerant changes temperatures from a higher temperature to a slightly lower temperature the pressure remains constant. As the refrigerant vapor leaves the condenser coil it makes it way to the metering device.

Most condensing units utilized in HVAC whether it is the commercial HVAC field or the residential HVAC field are constructed of copper with aluminum fins. The aluminum fins are mechanically attach to the copper tubes that make up the condenser coils or the piping that channels the refrigerant from the beginning of the condenser coils all the way to the end or exit of the condensing unit where the refrigerant makes its way to the metering device. The aluminum fins attached to the copper pipe enhance the heat exchange process in the air source condensing units. A few manufacturers use only aluminum coils in their condensing units to take advantage of the efficient heat exchange properties of aluminum. The aluminum coils also have fins on them and these are usually referred to as spine fin coils. The spine fins extend the surface area of the aluminum coil enhancing the heat exchange process for efficiency purposes.

Many condensing units also house the compressor and condensing unit controls. The condensing typically utilizes its own dedicated circuit from the main circuit breaker panel. In a split system the condensing unit will have a line set or refrigeration lines that run from the condensing unit to the evaporator coil inside the building. The condenser is an essential component of vapor compression refrigeration.

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Components of Vapor Compression Refrigeration – The Condenser

Refrigeration HVAC – Components of Vapor Compression Refrigeration – The Compressor

The Compressor

Compressor in an HVAC refrigeration system

In a typical HVAC air conditioner or heat pump there are four major components that make the process of refrigeration work. Basically, this is how air conditioners work. And how heat pumps work. The first component in the process is the compressor or the heart of any air conditioner or heat pump system.

HVAC Refrigeration Compressor – The HVAC refrigeration compressor receives the refrigerant vapor from the evaporator coil and compresses the refrigerant vapor. The vapor enters the refrigeration compressor at a low pressure and a low temperature and leaves the refrigeration compressor at a higher temperature and a higher pressure. The lower temperature refrigerant vapor is responsible for providing cooling for the refrigeration compressor and it also carries with it a small amount of oil which migrates from the compressor throughout the system. After the refrigerant vapor is compressed it is discharged to the condenser coil. The compressor is an essential component in the vapor compression process of refrigeration.

It is necessary for the evaporator to supply the compressor with vapor refrigerant as it is impossible to compress a liquid. Compressors that receive liquid refrigerant can fail mechanically. In heat pump applications the system is equipped with a refrigerant accumulator. The accumulator allows liquid to boil into a vapor before entering the compressor thereby preventing any liquid refrigerant from entering the compressor. The term liquid slugging is used for compressors that receive liquid refrigerant. A properly installed, maintained, and engineered air conditioner or heat pump system will never experience liquid slugging so it is especially important that qualified personnel install and service air conditioning and heat pump systems.

 

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Components of Vapor Compression Refrigeration – The Compressor

Fixing a Refrigerant Leak – Air Conditioner Diagnosis & Repair

Fixing a refrigerant leak on an evaporator coil

A new evaporator coil replacing an old leaking coil

You had the new air conditioner or heat pump system installed some years ago and suddenly it stopped heating or cooling properly so you call the HVAC contractor to check it out. The HVAC technician arrives and spends about thirty minutes troubleshooting and then he comes to you with the news. The unit needs a charge of refrigerant. It is low on freon (R-22) or R-410A. You ask the HVAC technician if it is normal for this to occur and he informs that, no, it is not normal for the HVAC system to lose refrigerant that you have a leak. So you advance to the next question and ask, “can you find the leak”. The HVAC technician says yes he can. Here are the options for you and depending on which option you choose will depend on the cost.

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Duct Work and High Ceilings

Duct Work and High CeilingsI did not see any reference to my question and would appreciate a response as soon as possible, as due to medical situation, have to make a decision soon. We own an OLD house with 13′ ceilings in a large part of the home and 11″ ceilings in the LV/DR and BR. We are oscillating on where to place the ducts….Floor or ceiling. It appears to be counterproductive to me to put the duct work in the ceiling since it will have so far to go. We are looking for the most cost effective, not upfront cost but operating cost, solution. In addition, we are considering DF heat pumps. The house will need 2 or 3 to be zoned correctly. Please let me know about the duct placement and thank you for your help? Continue reading “Duct Work and High Ceilings” »

Air Handler Water Coil Freeze Stat – Freezing Protection Control

Air Handler Water Coil Freeze Stat - Freezing Protection ControlThe HVAC Air Handler Freeze Stat is a low temperature limit control and it is used mainly in commercial systems in the duct work on economizers or in air handlers just before any coil especially water coils. It is a safety and protection control to prevent extremely cold air from reaching the hot water or chilled water coils inside the air handler where the air enters from the economizer. Under ideal control set up if the freeze stat trips the economizer dampers close and the blower fan stops. This prevents coils from freezing. A frozen coil can bust open and will need to be replaced if it freezes thus the purpose of the freeze stat in HVAC air handler applications which utilize economizers for free cooling. Air Handler Freeze Stat

Find Tonnage on AHU – Equipment Nomenclature

How do I find out the tonnage on a AHU? The label/tag has faded all I have on file is the model number and the serial number, make.

Question Posted By Francisco the Building Engineer on May 3, 2011

Refer to the manufacturers website for their HVAC nomenclature of model number and serial numbers and how those numbers correspond to the tonnage and other technical data. Or you can call your local dealer for the manufacturer and they will tell you. Continue reading “Find Tonnage on AHU – Equipment Nomenclature” »

Refrigeration for Air Conditioning and Heat Pumps

Air conditioners and heat pumps use the process of refrigeration to provide heating and cooling. What is the definition of the process of refrigeration? Refrigeration is the process of moving heat and depending on whether it is a heat pump or air conditioner and what mode it is in will depend where you are moving the heat. An air conditioner and a heat pump (in the cooling mode) will move heat outside. The evaporator coil absorbs the heat and the condenser rejects the heat. Continue reading “Refrigeration for Air Conditioning and Heat Pumps” »

About Chilled Water Systems

About Chilled Water Systems

Old York Chiller

Chilled water systems are mainly used in large commercial HVAC air conditioning systems and industrial cooling applications although there are some residential and light commercial HVAC chilled water systems in use. Chilled water systems are popular because they use water as a refrigerant. Water is far less expensive than refrigerant. This makes them cost effective especially in commercial HVAC air conditioning applications. Instead of running refrigerant lines over a large area of the building water pipes are ran throughout the building and to evaporator coils in air handlers for HVAC air conditioning systems. The chilled water is pumped through these pipes from a chiller where the evaporator coil absorbs heat and returns it to the chiller to reject the heat.

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